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  • E. Lemery

Pattern-Free Precision: Sand Impression Casting for Discontinued Parts or One-off Pieces 

Looking for a replacement for that rare antique part or a discontinued component? Our sand cast foundry specializes not only in resurrecting vintage treasures but also in crafting new, unique designs through sand impression casting. Whether you're after a hard-to-find part or lacking a traditional casting pattern, New England Foundry has you covered. With our mastery of sand impression casting, no challenge is too great. Let us bring your vision to life.


The Challenge: Loose Work and the Need for Custom Solutions  


Traditional foundries often rely on established patterns for casting molds, presenting a hurdle for those with unique designs or one-of-a-kind pieces. Without existing patterns, casting becomes daunting or impossible. 


Our Approach: Sand Impression Casting  


Enter sand impression casting, a game-changer in metal casting. Customers can send in their loose work – sculptures, prototypes, or custom pieces – and we'll handle the rest. 


1. Creating the Mold  

Upon receiving the piece, our skilled artisans prepare the sand bed and press the piece into it, capturing every detail and contour precisely. 


 2. Precision Casting  

Molten metal is poured into the sand mold, filling every crevice. With our top-notch equipment and expertise, each casting meets the highest standards of quality and accuracy. 


3. Finishing Touches  

After cooling, the casting undergoes meticulous finishing to achieve the desired texture, surface finish, and dimensions. 


The Benefits of Sand Impression Casting  


1. Customization and Flexibility  

Sand impression casting offers unparalleled flexibility, allowing for the realization of unique designs without traditional pattern constraints. 


2. Precision and Detail  

By imprinting directly into the sand, we capture intricate details with remarkable precision, ensuring an exact replica of the original. 


3. Cost-Effective Solutions  

For those without existing patterns, traditional casting methods can be costly and time-consuming. Sand impression casting offers a cost-effective alternative, enabling small-batch production and rapid turnaround times. 


Experience the Difference with Sand Impression Casting  


At New England Foundry Services, we're AS9100D/ISO9001:2015 certified and committed to innovation and tailored solutions. From creating new masterpieces to restoring historical treasures, our sand impression casting ensures top-notch precision and creativity. Get in touch today to learn more and unleash limitless possibilities with our expertise.

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